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Tiltable Vacuum Homogenizing Emulsifier

This equipment is a professional-grade production machine deeply tailored to the production characteristics of the two high-demand industries—cosmetics and pharmaceuticals. It is R&D-designed specifically to address the two core pain points in the industry: "manufacturing of small-batch high-end products" and "frequent production switching between multiple categories." Whether for high-end customized face creams, concentrated serums, and medical-grade mask bases in the cosmetics field, or precision ointments, topical gel medications, and specialized external preparations in the pharmaceutical industry, the strict requirements for material purity, mixing uniformity, and hygiene standards in their production processes can all be perfectly met by this equipment. It is particularly suitable for the flexible production needs of small and medium-sized enterprises (SMEs) with multiple batches and categories, making it a benchmark preferred model in refined manufacturing fields such as beauty and skincare, and biomedicine.


The core competitiveness of this equipment lies in three groundbreaking designs, each precisely targeting production challenges in the industry:


First, it innovatively adopts a bottom-mounted homogenizer structure. Unlike traditional top-mounted homogenizers limited by power, this design supports flexible upgrading and expansion of homogenization power, with adaptability to power ranges from a basic 5.5KW to a high-efficiency 11KW as needed. For high-viscosity materials common in the cosmetics industry (such as essence creams containing high-molecular polymers and hand creams with high-concentration oil bases), and high-activity suspension materials in the pharmaceutical industry (such as external ointments with fine particles and high-consistency gel preparations), the bottom-mounted homogenizer can reach deep into the bottom of the materials. Through high-frequency shearing and powerful mixing, it achieves uniform dispersion of materials at the molecular level, effectively avoiding issues like product stratification and obvious granularity caused by insufficient homogenization in traditional equipment, and significantly improving the texture fineness and quality stability of the final product.


Second, the main tank lid is equipped with a fully automatic hydraulic lifting system, supporting unobstructed full opening and lifting within a 0-90° range. Combined with the 360° dead-angle-free mirror polishing process inside the tank (with a surface roughness of Ra ≤ 0.4μm), it completely solves the industry problems of cumbersome lid disassembly and incomplete cleaning of tank corners in traditional equipment. Against the backdrop of the nearly harsh hygiene requirements for production in the cosmetics and pharmaceutical industries, this design enables in-depth cleaning and disinfection of the tank interior. Whether using a CIP (Clean-in-Place) online cleaning system or manual precision wiping, every area of the tank can be easily covered, fundamentally eliminating material cross-contamination during the production of different products. It fully complies with both GMP (Good Manufacturing Practice for Pharmaceutical Products) and Cosmetic Production Hygiene Standards.


Third, it adopts a tiltable hydraulic discharging structure. Through multi-angle tilt adjustment of the tank within a 0-60° range, combined with the anti-adhesive coating treatment on the inner side of the tank wall, materials can be completely discharged from the bottom of the tank, minimizing material residue on the tank wall. Practical production tests show that the material recovery rate of this discharging method can reach over 99.2%. For high-value high-end raw materials in the cosmetics industry (such as rare plant extracts and active peptide ingredients) and high-cost pharmaceutical raw materials in the pharmaceutical industry, it can significantly reduce raw material waste, helping enterprises achieve a 3%-5% reduction in raw material loss per production batch. Long-term use can save enterprises considerable production costs, making it particularly suitable for the refined cost control needs of small and medium-sized enterprises.


In addition, this equipment features strong flexibility in production adaptability. It can not only efficiently complete the precision manufacturing of small-batch high-end products but also support seamless switching to large-volume production scenarios. The tank volume can range from a 50L specification for small-batch trial production to a 500L specification for large-scale production. Combined with adjustable stirring speed (50-600r/min) and temperature control system (precise temperature control from room temperature to 120℃), it can maintain stable and efficient operation whether for laboratory-scale formula development, small-batch sample production, or market-oriented large-scale mass production. It truly achieves "one machine covering the entire production cycle," thus becoming the preferred production equipment for many small and medium-sized cosmetics and pharmaceutical enterprises that pursue production precision, cost control, and flexible adaptability.


This equipment is a professional-grade production machine deeply tailored to the production characteristics of the two high-demand industries—cosmetics and pharmaceuticals. It is R&D-designed specifically to address the two core pain points in the industry: "manufacturing of small-batch high-end products" and "frequent production switching between multiple categories." Whether for high-end customized face creams, concentrated serums, and medical-grade mask bases in the cosmetics field, or precision ointments, topical gel medications, and specialized external preparations in the pharmaceutical industry, the strict requirements for material purity, mixing uniformity, and hygiene standards in their production processes can all be perfectly met by this equipment. It is particularly suitable for the flexible production needs of small and medium-sized enterprises (SMEs) with multiple batches and categories, making it a benchmark preferred model in refined manufacturing fields such as beauty and skincare, and biomedicine.


The core competitiveness of this equipment lies in three groundbreaking designs, each precisely targeting production challenges in the industry:


First, it innovatively adopts a bottom-mounted homogenizer structure. Unlike traditional top-mounted homogenizers limited by power, this design supports flexible upgrading and expansion of homogenization power, with adaptability to power ranges from a basic 5.5KW to a high-efficiency 11KW as needed. For high-viscosity materials common in the cosmetics industry (such as essence creams containing high-molecular polymers and hand creams with high-concentration oil bases), and high-activity suspension materials in the pharmaceutical industry (such as external ointments with fine particles and high-consistency gel preparations), the bottom-mounted homogenizer can reach deep into the bottom of the materials. Through high-frequency shearing and powerful mixing, it achieves uniform dispersion of materials at the molecular level, effectively avoiding issues like product stratification and obvious granularity caused by insufficient homogenization in traditional equipment, and significantly improving the texture fineness and quality stability of the final product.


Second, the main tank lid is equipped with a fully automatic hydraulic lifting system, supporting unobstructed full opening and lifting within a 0-90° range. Combined with the 360° dead-angle-free mirror polishing process inside the tank (with a surface roughness of Ra ≤ 0.4μm), it completely solves the industry problems of cumbersome lid disassembly and incomplete cleaning of tank corners in traditional equipment. Against the backdrop of the nearly harsh hygiene requirements for production in the cosmetics and pharmaceutical industries, this design enables in-depth cleaning and disinfection of the tank interior. Whether using a CIP (Clean-in-Place) online cleaning system or manual precision wiping, every area of the tank can be easily covered, fundamentally eliminating material cross-contamination during the production of different products. It fully complies with both GMP (Good Manufacturing Practice for Pharmaceutical Products) and Cosmetic Production Hygiene Standards.


Third, it adopts a tiltable hydraulic discharging structure. Through multi-angle tilt adjustment of the tank within a 0-60° range, combined with the anti-adhesive coating treatment on the inner side of the tank wall, materials can be completely discharged from the bottom of the tank, minimizing material residue on the tank wall. Practical production tests show that the material recovery rate of this discharging method can reach over 99.2%. For high-value high-end raw materials in the cosmetics industry (such as rare plant extracts and active peptide ingredients) and high-cost pharmaceutical raw materials in the pharmaceutical industry, it can significantly reduce raw material waste, helping enterprises achieve a 3%-5% reduction in raw material loss per production batch. Long-term use can save enterprises considerable production costs, making it particularly suitable for the refined cost control needs of small and medium-sized enterprises.


In addition, this equipment features strong flexibility in production adaptability. It can not only efficiently complete the precision manufacturing of small-batch high-end products but also support seamless switching to large-volume production scenarios. The tank volume can range from a 50L specification for small-batch trial production to a 500L specification for large-scale production. Combined with adjustable stirring speed (50-600r/min) and temperature control system (precise temperature control from room temperature to 120℃), it can maintain stable and efficient operation whether for laboratory-scale formula development, small-batch sample production, or market-oriented large-scale mass production. It truly achieves "one machine covering the entire production cycle," thus becoming the preferred production equipment for many small and medium-sized cosmetics and pharmaceutical enterprises that pursue production precision, cost control, and flexible adaptability.


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